Vacuum Lifter For Boxes
Applications of EMET-VB Vacuum Lifter
Focusing on precise handling of industrial cardboard boxes
Basic functions
The EMET-VB series Vaccum Lifter for boxes focuses precisely on the exclusive operation scenarios of industrial cardboard boxes, fully adapting to various types of corrugated cardboard boxes, laminated finished cardboard boxes, large-sized household appliance cardboard boxes, and multi specification light industrial finished cardboard boxes. It can perfectly complete the entire process of material retrieval and transportation at the end of the production line, cross station handling, multi-level high-level stacking on pallets, and orderly stacking of finished products in storage. The equipment can be paired with lightweight tracks and cantilever suspension systems to achieve 360 ° no dead angle rotation operations, and is flexibly adapted to complex working conditions such as low-level regular code boxes, high-level stacking boxes, continuous material retrieval on assembly lines, and fixed-point pallet stacking.
Main Parts and functions
Dry oil-free vacuum blower: Adopting a dry oil-free structure, no oil pollution, fully meeting the clean production standards of household appliances and light industry; High speed, high flow negative pressure output, can dynamically compensate for trace air leakage in the cardboard box, continuously maintain stable vacuum in the chamber, and prevent adsorption loosening. The air-cooled cooling structure supports 24-hour continuous non-stop operation, with no power attenuation or overheating shutdown faults, and is suitable for high-frequency production needs on assembly lines.
High precision vacuum filter: Connected in series with the front end of the vacuum pipeline, it can accurately intercept foreign objects such as paper box debris, paper dust, and corner debris, effectively avoiding blockage and wear problems in precision pipelines, control valves, and fans, reducing the probability of equipment failure from the source, extending the service life of the whole machine, and ensuring the stability and consistency of continuous container handling operations.
Removable custom vacuum suction cup: Adopting a modular and replaceable design, silicone sealing suction cup, anti slip suction cup, multi-point distributed suction cup can be selected according to the size of the cardboard box surface, corrugated hardness, film coating status, and sealing performance. The suction force is evenly distributed and fully covered, completely eliminating problems such as box pressing, corner collapse, board surface depression, and surface scratching, truly achieving zero damage handling of industrial cardboard boxes.
Integrated valve stem control handle: It integrates full functions of suction, release, lifting and speed regulation, and can complete all container handling operations with one hand. Built in precision sealed valve core, smooth operation without jamming or pressure leakage, can accurately control the lifting trajectory and positioning accuracy of cardboard boxes, effectively solving the problems of manual stacking skewness and alignment deviation. Novices can quickly get started and batch stacking is neat and uniform.
Power-off and pressure maintaining rotary joint: Built in high-precision bearing group, supporting 360 ° free rotation without dead angles, flexible operation without resistance or jamming, suitable for multi angle picking, translation, and stacking operations of cardboard boxes. Built in integrated one-way pressure maintaining valve, can instantly lock the vacuum pipeline in case of sudden power outage or equipment shutdown, firmly adhere to the cardboard box and prevent it from falling, completely eliminating box damage, equipment failure, and safety accidents.
Flexible telescopic lifting tube: Made of high-strength wear-resistant flexible material, it relies on dynamic changes in vacuum pressure inside the chamber to achieve telescopic lifting without mechanical rigid impact. It can adapt to the weight and stacking height of cardboard boxes, with excellent buffering and protection performance, balancing product protection and long-term equipment service life.
Anti noise speaker (optional): Specially selected for working conditions with strict noise control in the workshop, it adopts a multi-layer sound-absorbing and noise reducing structure, which can effectively reduce the operating noise of equipment by about 10 decibels, fully meeting the environmental protection noise standards of industrial workshops and optimizing the production environment.
Technical Parameters
- Whole machine power: 3.0/4.3/5.5KW 380V 50/60HZ three-phase AC power
- Maximum load: 150kg. Products larger than 150kg can be absorbed, but the load-bearing capacity of the cardboard box needs to be considered.
- Increase the net length of the trachea: the natural hanging length is 2500/4000mm, excluding the height of suction cups and connectors.
- Lift displacement: maximum 1700/2500mm, which is the maximum compression stroke of the lift tube.
- Lifting speed: 0-1m/s, and can be freely adjusted or dynamically balanced within its range.
- Control method: The lifting/lowering/suction/release of materials are manually controlled by the same valve stem
- Suction and release time: suction time is less than 0.2 seconds, release time is less than 0.5 seconds.
| Specs Of EMET-VB Series Vacuum Lifter For Boxes | ||||||
|
Model No. |
EMET-VB120 |
EMET-VB160 |
EMET-VB180 |
EMET-VB200 |
EMET-VB250 |
EMET-VB300 |
|
Max suction power(KG) |
120 |
160 |
180 |
200 |
250 |
300 |
Core principle advantages
flexible vacuum negative pressure non-destructive container handling technology.
The EMET-VB series Vacuum lifter for boxes completely abandons the outdated handling methods of traditional mechanical clamping, rigid extrusion, and rigid clamping. It relies on the principle of fluid mechanics vacuum negative pressure and flexible tracheal telescopic lifting technology to complete the entire process of cardboard box grasping, translation, lifting, and positioning in a flexible adsorption manner, without compression, collision, impact, or damage. The equipment has soft movements, fast response, and simple operation, fully adapting to the high-frequency continuous operation rhythm of automated assembly lines.
core-01
Negative pressure balanced suction, stable anti slip and not falling off
After the equipment is started, the dry oil-free vacuum blower continuously evacuates the entire chamber composed of the closed pipeline, telescopic air pipe, and vacuum suction cup, causing the suction cup to quickly form a closed negative pressure chamber on the surface of the cardboard box, and using atmospheric pressure to form a uniform adhesion and adsorption effect throughout the entire area. Compared to traditional mechanical single point grasping, negative pressure adsorption has a wider force coverage and even pressure distribution, avoiding problems such as local depression, board collapse, and corner deformation of cardboard boxes from the root. In response to the common micro air permeability and seam leakage characteristics of corrugated cardboard boxes and laminated cardboard boxes, the equipment is equipped with a dynamic vacuum compensation system to compensate for the pressure loss in the cavity in real time, ensuring that the cardboard boxes are firmly adsorbed, do not slip, do not fall off, and do not deviate during high-speed continuous container handling.
core-02
Controllable pressure relief release, zero damage when vertically positioned
After completing the homework, the operator precisely regulates the pressure relief channel through the integrated valve stem handle, quickly balancing the air pressure inside and outside the vacuum chamber, and smoothly releasing the negative pressure adsorption force. The cardboard box relies on its own gravity to fall vertically and naturally, without mechanical thrust, hard impact, or misalignment or collision. It completely eliminates quality defects such as corner damage, surface film scratches, box deformation, and stack skewness, greatly improving the regularity of finished product stacking and factory yield.
Customer cases
FAQ
01.Will the cardboard packaging tape affect its adsorption?
02.What other parameters are required for on-site customization?
03.Can EMET customize and provide explosion-proof vacuum lifter?
Yes, please contact EMET for relevant information.
04.What international safety standards does the product comply with?
05.Which industries are suitable for cardboard box handling with this vacuum lifter?
Hot Tags: vacuum lifter for boxes, China vacuum lifter for boxes manufacturers, factory, collaborative manipulator arm, corrosion resistant manipulator arm, deburring manipulator arm, dust sensor guided manipulator arm, high performance manipulator arm, Wall Mounted Articulating Jib Crane
Previous
No InformationYou Might Also Like
Send Inquiry